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Grade 200 Maraging Steel vs. 5457 Aluminum

Grade 200 maraging steel belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 200 maraging steel and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 9.1 to 18
6.0 to 22
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 600 to 890
85 to 130
Tensile Strength: Ultimate (UTS), MPa 970 to 1500
130 to 210
Tensile Strength: Yield (Proof), MPa 690 to 1490
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
630
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 4.5
8.4
Embodied Energy, MJ/kg 59
160
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 1240 to 5740
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 33 to 51
13 to 21
Strength to Weight: Bending, points 27 to 35
21 to 28
Thermal Shock Resistance, points 29 to 45
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
97.8 to 99.05
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.0 to 9.0
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 67.8 to 71.8
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.45
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.080
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.15 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.1

Comparable Variants