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Grade 200 Maraging Steel vs. A357.0 Aluminum

Grade 200 maraging steel belongs to the iron alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 200 maraging steel and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 9.1 to 18
3.7
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 600 to 890
240
Tensile Strength: Ultimate (UTS), MPa 970 to 1500
350
Tensile Strength: Yield (Proof), MPa 690 to 1490
270

Thermal Properties

Latent Heat of Fusion, J/g 260
500
Melting Completion (Liquidus), °C 1460
610
Melting Onset (Solidus), °C 1420
560
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 31
12
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 4.5
8.2
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 140
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
12
Resilience: Unit (Modulus of Resilience), kJ/m3 1240 to 5740
520
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
53
Strength to Weight: Axial, points 33 to 51
38
Strength to Weight: Bending, points 27 to 35
43
Thermal Shock Resistance, points 29 to 45
17

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.0 to 9.0
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 67.8 to 71.8
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
6.5 to 7.5
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.15 to 0.25
0.040 to 0.2
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15