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Grade 250 Maraging Steel vs. 6101 Aluminum

Grade 250 maraging steel belongs to the iron alloys classification, while 6101 aluminum belongs to the aluminum alloys. There are 16 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 250 maraging steel and the bottom bar is 6101 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 7.3 to 17
10 to 25
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
26

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1430
620
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 32
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 4.9
8.3
Embodied Energy, MJ/kg 65
150
Embodied Water, L/kg 140
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
97.6 to 99.4
Boron (B), % 0 to 0.0030
0 to 0.060
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.030
Cobalt (Co), % 7.0 to 8.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 66.3 to 71.1
0 to 0.5
Magnesium (Mg), % 0
0.35 to 0.8
Manganese (Mn), % 0 to 0.1
0 to 0.030
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0.3 to 0.7
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.3 to 0.5
0
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.1