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Grade 250 Maraging Steel vs. A242.0 Aluminum

Grade 250 maraging steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 250 maraging steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 7.3 to 17
1.6
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 970 to 1800
220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1480
680
Melting Onset (Solidus), °C 1430
550
Specific Heat Capacity, J/kg-K 450
870
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 32
12
Density, g/cm3 8.2
3.1
Embodied Carbon, kg CO2/kg material 4.9
8.3
Embodied Energy, MJ/kg 65
150
Embodied Water, L/kg 140
1130

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
45
Strength to Weight: Axial, points 33 to 61
20
Strength to Weight: Bending, points 26 to 40
26
Thermal Shock Resistance, points 29 to 54
9.3

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
89.3 to 93.1
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0.15 to 0.25
Cobalt (Co), % 7.0 to 8.5
0
Copper (Cu), % 0
3.7 to 4.5
Iron (Fe), % 66.3 to 71.1
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 17 to 19
1.8 to 2.3
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.3 to 0.5
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15