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Grade 250 Maraging Steel vs. A535.0 Aluminum

Grade 250 maraging steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 250 maraging steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 7.3 to 17
9.0
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
25
Tensile Strength: Ultimate (UTS), MPa 970 to 1800
250
Tensile Strength: Yield (Proof), MPa 660 to 1740
120

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1480
620
Melting Onset (Solidus), °C 1430
550
Specific Heat Capacity, J/kg-K 450
910
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 32
9.5
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 4.9
9.3
Embodied Energy, MJ/kg 65
160
Embodied Water, L/kg 140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 150
19
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 33 to 61
26
Strength to Weight: Bending, points 26 to 40
33
Thermal Shock Resistance, points 29 to 54
11

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
91.4 to 93.4
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 7.0 to 8.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 66.3 to 71.1
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 0.1
0.1 to 0.25
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.2
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.3 to 0.5
0 to 0.25
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15