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Grade 300 Maraging Steel vs. A357.0 Aluminum

Grade 300 maraging steel belongs to the iron alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 300 maraging steel and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 6.5 to 18
3.7
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 640 to 1190
240
Tensile Strength: Ultimate (UTS), MPa 1030 to 2030
350
Tensile Strength: Yield (Proof), MPa 760 to 1990
270

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Melting Completion (Liquidus), °C 1480
610
Melting Onset (Solidus), °C 1430
560
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 34
12
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 5.1
8.2
Embodied Energy, MJ/kg 68
150
Embodied Water, L/kg 150
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
12
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
53
Strength to Weight: Axial, points 35 to 68
38
Strength to Weight: Bending, points 28 to 43
43
Thermal Shock Resistance, points 31 to 62
17

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.5 to 9.5
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 65 to 68.4
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
6.5 to 7.5
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.5 to 0.8
0.040 to 0.2
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15