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Grey Cast Iron vs. 1100 Aluminum

Grey cast iron belongs to the iron alloys classification, while 1100 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 1100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
69
Elongation at Break, % 9.6
1.1 to 32
Fatigue Strength, MPa 69 to 170
32 to 71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Shear Strength, MPa 180 to 610
54 to 95
Tensile Strength: Ultimate (UTS), MPa 160 to 450
86 to 170
Tensile Strength: Yield (Proof), MPa 98 to 290
28 to 150

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1380
660
Melting Onset (Solidus), °C 1180
640
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 46
220
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
59
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
190

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.0
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
0.76 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
5.7 to 170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 5.8 to 17
8.7 to 17
Strength to Weight: Bending, points 8.7 to 17
16 to 25
Thermal Diffusivity, mm2/s 13
90
Thermal Shock Resistance, points 6.0 to 17
3.7 to 7.4

Alloy Composition


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Aluminum (Al), % 0
99 to 99.95
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0.050 to 0.2
Iron (Fe), % 92.1 to 93.9
0 to 1.0
Manganese (Mn), % 0.5 to 0.7
0 to 0.050
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 1.0
Sulfur (S), % 0 to 0.15
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15