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Grey Cast Iron vs. 242.0 Aluminum

Grey cast iron belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
70 to 110
Elastic (Young's, Tensile) Modulus, GPa 180
73
Elongation at Break, % 9.6
0.5 to 1.5
Fatigue Strength, MPa 69 to 170
55 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
27
Shear Strength, MPa 180 to 610
150 to 240
Tensile Strength: Ultimate (UTS), MPa 160 to 450
180 to 290
Tensile Strength: Yield (Proof), MPa 98 to 290
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1180
530
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 46
130 to 170
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
12
Density, g/cm3 7.5
3.1
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
110 to 340
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 5.8 to 17
16 to 26
Strength to Weight: Bending, points 8.7 to 17
23 to 32
Thermal Diffusivity, mm2/s 13
50 to 62
Thermal Shock Resistance, points 6.0 to 17
8.0 to 13

Alloy Composition


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Aluminum (Al), % 0
88.4 to 93.6
Carbon (C), % 3.1 to 3.4
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 92.1 to 93.9
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0.5 to 0.7
0 to 0.35
Nickel (Ni), % 0
1.7 to 2.3
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.7
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15