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Grey Cast Iron vs. 359.0 Aluminum

Grey cast iron belongs to the iron alloys classification, while 359.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
90 to 100
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 9.6
3.8 to 4.9
Fatigue Strength, MPa 69 to 170
100
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
27
Shear Strength, MPa 180 to 610
220 to 230
Tensile Strength: Ultimate (UTS), MPa 160 to 450
340 to 350
Tensile Strength: Yield (Proof), MPa 98 to 290
250 to 280

Thermal Properties

Latent Heat of Fusion, J/g 280
530
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1180
570
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 46
140
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.6
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
12 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
450 to 540
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 5.8 to 17
37 to 38
Strength to Weight: Bending, points 8.7 to 17
42 to 43
Thermal Diffusivity, mm2/s 13
59
Thermal Shock Resistance, points 6.0 to 17
16 to 17

Alloy Composition


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Aluminum (Al), % 0
88.9 to 91
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 92.1 to 93.9
0 to 0.2
Magnesium (Mg), % 0
0.5 to 0.7
Manganese (Mn), % 0.5 to 0.7
0 to 0.1
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
8.5 to 9.5
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15