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Grey Cast Iron vs. 4007 Aluminum

Grey cast iron belongs to the iron alloys classification, while 4007 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 4007 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
32 to 44
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 9.6
5.1 to 23
Fatigue Strength, MPa 69 to 170
46 to 88
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
27
Shear Strength, MPa 180 to 610
80 to 90
Tensile Strength: Ultimate (UTS), MPa 160 to 450
130 to 160
Tensile Strength: Yield (Proof), MPa 98 to 290
50 to 120

Thermal Properties

Latent Heat of Fusion, J/g 280
410
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1180
590
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 46
170
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
42
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.8
Embodied Carbon, kg CO2/kg material 1.5
8.1
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
7.4 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
18 to 110
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 5.8 to 17
12 to 15
Strength to Weight: Bending, points 8.7 to 17
20 to 23
Thermal Diffusivity, mm2/s 13
67
Thermal Shock Resistance, points 6.0 to 17
5.5 to 6.7

Alloy Composition


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Aluminum (Al), % 0
94.1 to 97.6
Carbon (C), % 3.1 to 3.4
0
Chromium (Cr), % 0
0.050 to 0.25
Cobalt (Co), % 0
0 to 0.050
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 92.1 to 93.9
0.4 to 1.0
Magnesium (Mg), % 0
0 to 0.2
Manganese (Mn), % 0.5 to 0.7
0.8 to 1.5
Nickel (Ni), % 0
0.15 to 0.7
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
1.0 to 1.7
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15