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Grey Cast Iron vs. 511.0 Aluminum

Grey cast iron belongs to the iron alloys classification, while 511.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 511.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
50
Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 9.6
3.0
Fatigue Strength, MPa 69 to 170
55
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
25
Shear Strength, MPa 180 to 610
120
Tensile Strength: Ultimate (UTS), MPa 160 to 450
150
Tensile Strength: Yield (Proof), MPa 98 to 290
83

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1180
590
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 46
140
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.8
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
3.7
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
51
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 5.8 to 17
15
Strength to Weight: Bending, points 8.7 to 17
23
Thermal Diffusivity, mm2/s 13
59
Thermal Shock Resistance, points 6.0 to 17
6.5

Alloy Composition


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Aluminum (Al), % 0
93.3 to 96.2
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 92.1 to 93.9
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.5 to 0.7
0 to 0.35
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0.3 to 0.7
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15