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Grey Cast Iron vs. 5652 Aluminum

Grey cast iron belongs to the iron alloys classification, while 5652 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 5652 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
47 to 77
Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 9.6
6.8 to 25
Fatigue Strength, MPa 69 to 170
60 to 140
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Shear Strength, MPa 180 to 610
110 to 170
Tensile Strength: Ultimate (UTS), MPa 160 to 450
190 to 290
Tensile Strength: Yield (Proof), MPa 98 to 290
74 to 260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1180
610
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 46
140
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.6
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
12 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
40 to 480
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 5.8 to 17
20 to 30
Strength to Weight: Bending, points 8.7 to 17
27 to 36
Thermal Diffusivity, mm2/s 13
57
Thermal Shock Resistance, points 6.0 to 17
8.4 to 13

Alloy Composition


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Aluminum (Al), % 0
95.8 to 97.7
Carbon (C), % 3.1 to 3.4
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0
0 to 0.040
Iron (Fe), % 92.1 to 93.9
0 to 0.4
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0.5 to 0.7
0 to 0.010
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.4
Sulfur (S), % 0 to 0.15
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15