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Grey Cast Iron vs. 6023 Aluminum

Grey cast iron belongs to the iron alloys classification, while 6023 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 6023 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
69
Elongation at Break, % 9.6
11
Fatigue Strength, MPa 69 to 170
120 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Shear Strength, MPa 180 to 610
210 to 220
Tensile Strength: Ultimate (UTS), MPa 160 to 450
360
Tensile Strength: Yield (Proof), MPa 98 to 290
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1180
580
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 46
170
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
45
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.5
2.8
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
38 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
670 to 690
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 5.8 to 17
35 to 36
Strength to Weight: Bending, points 8.7 to 17
40
Thermal Diffusivity, mm2/s 13
67
Thermal Shock Resistance, points 6.0 to 17
16

Alloy Composition


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Aluminum (Al), % 0
94 to 97.7
Bismuth (Bi), % 0
0.3 to 0.8
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0.2 to 0.5
Iron (Fe), % 92.1 to 93.9
0 to 0.5
Magnesium (Mg), % 0
0.4 to 0.9
Manganese (Mn), % 0.5 to 0.7
0.2 to 0.6
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0.6 to 1.4
Sulfur (S), % 0 to 0.15
0
Tin (Sn), % 0
0.6 to 1.2
Residuals, % 0
0 to 0.15