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Grey Cast Iron vs. 7005 Aluminum

Grey cast iron belongs to the iron alloys classification, while 7005 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 7005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 9.6
10 to 20
Fatigue Strength, MPa 69 to 170
100 to 190
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Shear Strength, MPa 180 to 610
120 to 230
Tensile Strength: Ultimate (UTS), MPa 160 to 450
200 to 400
Tensile Strength: Yield (Proof), MPa 98 to 290
95 to 350

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1180
610
Specific Heat Capacity, J/kg-K 490
880
Thermal Conductivity, W/m-K 46
140 to 170
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
110 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.9
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
32 to 57
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
65 to 850
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 5.8 to 17
19 to 38
Strength to Weight: Bending, points 8.7 to 17
26 to 41
Thermal Diffusivity, mm2/s 13
54 to 65
Thermal Shock Resistance, points 6.0 to 17
8.7 to 18

Alloy Composition


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Aluminum (Al), % 0
91 to 94.7
Carbon (C), % 3.1 to 3.4
0
Chromium (Cr), % 0
0.060 to 0.2
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 92.1 to 93.9
0 to 0.4
Magnesium (Mg), % 0
1.0 to 1.8
Manganese (Mn), % 0.5 to 0.7
0.2 to 0.7
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.35
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0.010 to 0.060
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.2
Residuals, % 0
0 to 0.15