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Grey Cast Iron vs. 7475 Aluminum

Grey cast iron belongs to the iron alloys classification, while 7475 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is 7475 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 9.6
10 to 12
Fatigue Strength, MPa 69 to 170
190 to 210
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 69
26
Shear Strength, MPa 180 to 610
320 to 350
Tensile Strength: Ultimate (UTS), MPa 160 to 450
530 to 590
Tensile Strength: Yield (Proof), MPa 98 to 290
440 to 520

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1180
480
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 46
140 to 160
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
33 to 42
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
98 to 120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
53 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
1390 to 1920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 5.8 to 17
49 to 55
Strength to Weight: Bending, points 8.7 to 17
48 to 52
Thermal Diffusivity, mm2/s 13
53 to 63
Thermal Shock Resistance, points 6.0 to 17
23 to 26

Alloy Composition


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Aluminum (Al), % 0
88.6 to 91.6
Carbon (C), % 3.1 to 3.4
0
Chromium (Cr), % 0
0.18 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 92.1 to 93.9
0 to 0.12
Magnesium (Mg), % 0
1.9 to 2.6
Manganese (Mn), % 0.5 to 0.7
0 to 0.060
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.1
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.060
Zinc (Zn), % 0
5.1 to 6.2
Residuals, % 0
0 to 0.15