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Grey Cast Iron vs. A206.0 Aluminum

Grey cast iron belongs to the iron alloys classification, while A206.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is A206.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 9.6
4.2 to 10
Fatigue Strength, MPa 69 to 170
90 to 180
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Shear Strength, MPa 180 to 610
260
Tensile Strength: Ultimate (UTS), MPa 160 to 450
390 to 440
Tensile Strength: Yield (Proof), MPa 98 to 290
250 to 380

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Melting Completion (Liquidus), °C 1380
670
Melting Onset (Solidus), °C 1180
550
Specific Heat Capacity, J/kg-K 490
880
Thermal Conductivity, W/m-K 46
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
30
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
90

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
16 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
440 to 1000
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 5.8 to 17
36 to 41
Strength to Weight: Bending, points 8.7 to 17
39 to 43
Thermal Diffusivity, mm2/s 13
48
Thermal Shock Resistance, points 6.0 to 17
17 to 19

Alloy Composition


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Aluminum (Al), % 0
93.9 to 95.7
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 92.1 to 93.9
0 to 0.1
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0.5 to 0.7
0 to 0.2
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.050
Sulfur (S), % 0 to 0.15
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15