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Grey Cast Iron vs. A444.0 Aluminum

Grey cast iron belongs to the iron alloys classification, while A444.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is A444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 9.6
18
Fatigue Strength, MPa 69 to 170
37
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Tensile Strength: Ultimate (UTS), MPa 160 to 450
160
Tensile Strength: Yield (Proof), MPa 98 to 290
66

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1180
590
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 46
160
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
41
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.6
Embodied Carbon, kg CO2/kg material 1.5
7.9
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
24
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
31
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 5.8 to 17
17
Strength to Weight: Bending, points 8.7 to 17
25
Thermal Diffusivity, mm2/s 13
68
Thermal Shock Resistance, points 6.0 to 17
7.3

Alloy Composition


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Aluminum (Al), % 0
91.6 to 93.5
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 92.1 to 93.9
0 to 0.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.5 to 0.7
0 to 0.1
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
6.5 to 7.5
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15