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Grey Cast Iron vs. Automotive Malleable Cast Iron

Both grey cast iron and automotive malleable cast iron are iron alloys. They have a very high 98% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is grey cast iron and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 180
180
Elongation at Break, % 9.6
1.0 to 10
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 69
70
Tensile Strength: Ultimate (UTS), MPa 160 to 450
350 to 720
Tensile Strength: Yield (Proof), MPa 98 to 290
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 280
260
Melting Completion (Liquidus), °C 1380
1410
Melting Onset (Solidus), °C 1180
1370
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 46
41
Thermal Expansion, µm/m-K 11
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
1.9
Density, g/cm3 7.5
7.6
Embodied Carbon, kg CO2/kg material 1.5
1.5
Embodied Energy, MJ/kg 21
20
Embodied Water, L/kg 44
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
130 to 950
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 5.8 to 17
13 to 26
Strength to Weight: Bending, points 8.7 to 17
14 to 24
Thermal Diffusivity, mm2/s 13
11
Thermal Shock Resistance, points 6.0 to 17
9.9 to 21

Alloy Composition

Carbon (C), % 3.1 to 3.4
2.2 to 2.9
Iron (Fe), % 92.1 to 93.9
93.6 to 96.7
Manganese (Mn), % 0.5 to 0.7
0.15 to 1.3
Phosphorus (P), % 0 to 0.9
0.020 to 0.15
Silicon (Si), % 2.5 to 2.8
0.9 to 1.9
Sulfur (S), % 0 to 0.15
0.020 to 0.2