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Grey Cast Iron vs. EN AC-45300 Aluminum

Grey cast iron belongs to the iron alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
94 to 120
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 9.6
1.0 to 2.8
Fatigue Strength, MPa 69 to 170
59 to 72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
27
Tensile Strength: Ultimate (UTS), MPa 160 to 450
220 to 290
Tensile Strength: Yield (Proof), MPa 98 to 290
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1180
590
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 46
150
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
2.7 to 5.6
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
160 to 390
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 5.8 to 17
23 to 29
Strength to Weight: Bending, points 8.7 to 17
30 to 35
Thermal Diffusivity, mm2/s 13
60
Thermal Shock Resistance, points 6.0 to 17
10 to 13

Alloy Composition


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Aluminum (Al), % 0
90.2 to 94.2
Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 92.1 to 93.9
0 to 0.65
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.35 to 0.65
Manganese (Mn), % 0.5 to 0.7
0 to 0.55
Nickel (Ni), % 0
0 to 0.25
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
4.5 to 5.5
Sulfur (S), % 0 to 0.15
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15