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Hardened AISI 420 vs. Quenched And Tempered SAE-AISI 4140

Both hardened AISI 420 and quenched and tempered SAE-AISI 4140 are iron alloys. They have 87% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is hardened AISI 420 and the bottom bar is quenched and tempered SAE-AISI 4140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
310
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 8.0
16
Fatigue Strength, MPa 670
650
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
73
Shear Strength, MPa 1010
660
Tensile Strength: Ultimate (UTS), MPa 1720
1080
Tensile Strength: Yield (Proof), MPa 1310
990

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 620
420
Melting Completion (Liquidus), °C 1510
1460
Melting Onset (Solidus), °C 1450
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 27
43
Thermal Expansion, µm/m-K 10
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
2.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.0
1.5
Embodied Energy, MJ/kg 28
20
Embodied Water, L/kg 100
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
170
Resilience: Unit (Modulus of Resilience), kJ/m3 4410
2590
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 62
38
Strength to Weight: Bending, points 41
30
Thermal Diffusivity, mm2/s 7.3
12
Thermal Shock Resistance, points 62
32

Alloy Composition

Carbon (C), % 0.15 to 0.4
0.38 to 0.43
Chromium (Cr), % 12 to 14
0.8 to 1.1
Iron (Fe), % 82.3 to 87.9
96.8 to 97.8
Manganese (Mn), % 0 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 0 to 0.5
0.15 to 0.25
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040