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Hardened SAE-AISI 52100 vs. Hardened SAE-AISI D3

Both hardened SAE-AISI 52100 and hardened SAE-AISI D3 are iron alloys. Both are furnished in the hardened (H) condition. They have 87% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI 52100 and the bottom bar is hardened SAE-AISI D3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.29
0.28
Rockwell C Hardness 62
63
Shear Modulus, GPa 72
74
Tensile Strength: Ultimate (UTS), MPa 2010
2050

Thermal Properties

Latent Heat of Fusion, J/g 250
270
Melting Completion (Liquidus), °C 1450
1430
Melting Onset (Solidus), °C 1410
1390
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
31
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
8.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.5
3.2
Embodied Energy, MJ/kg 20
48
Embodied Water, L/kg 51
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54 to 310
180
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 72
74
Strength to Weight: Bending, points 45
47
Thermal Diffusivity, mm2/s 13
8.3
Thermal Shock Resistance, points 61
63

Alloy Composition

Carbon (C), % 0.93 to 1.1
2.0 to 2.4
Chromium (Cr), % 1.4 to 1.6
11 to 13.5
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 96.5 to 97.3
80.3 to 87
Manganese (Mn), % 0.25 to 0.45
0 to 0.6
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0 to 0.025
0 to 0.030
Silicon (Si), % 0.15 to 0.35
0 to 0.6
Sulfur (S), % 0 to 0.015
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0