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Hardened SAE-AISI D3 vs. Hardened SAE-AISI D4

Both hardened SAE-AISI D3 and hardened SAE-AISI D4 are iron alloys. Both are furnished in the hardened (H) condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is hardened SAE-AISI D3 and the bottom bar is hardened SAE-AISI D4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 9.8
8.4
Fatigue Strength, MPa 940
920
Poisson's Ratio 0.28
0.28
Rockwell C Hardness 63
63
Shear Modulus, GPa 74
74
Shear Strength, MPa 1220
1210
Tensile Strength: Ultimate (UTS), MPa 2050
2060
Tensile Strength: Yield (Proof), MPa 1550
1540

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1430
1430
Melting Onset (Solidus), °C 1390
1380
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
31
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
8.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.2
3.3
Embodied Energy, MJ/kg 48
49
Embodied Water, L/kg 100
100

Common Calculations

PREN (Pitting Resistance) 13
15
Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 74
75
Strength to Weight: Bending, points 47
47
Thermal Diffusivity, mm2/s 8.3
8.3
Thermal Shock Resistance, points 63
63

Alloy Composition

Carbon (C), % 2.0 to 2.4
2.1 to 2.4
Chromium (Cr), % 11 to 13.5
11 to 13
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.3 to 87
80.6 to 86.3
Manganese (Mn), % 0 to 0.6
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0 to 1.0