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Hardened SAE-AISI D3 vs. Hardened SAE-AISI D5

Both hardened SAE-AISI D3 and hardened SAE-AISI D5 are iron alloys. Both are furnished in the hardened (H) condition. They have a very high 96% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D3 and the bottom bar is hardened SAE-AISI D5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 9.8
5.4
Poisson's Ratio 0.28
0.28
Rockwell C Hardness 63
63
Shear Modulus, GPa 74
75
Shear Strength, MPa 1220
1180
Tensile Strength: Ultimate (UTS), MPa 2050
2030

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1430
1430
Melting Onset (Solidus), °C 1390
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
27
Thermal Expansion, µm/m-K 12
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
13
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.2
3.5
Embodied Energy, MJ/kg 48
51
Embodied Water, L/kg 100
120

Common Calculations

PREN (Pitting Resistance) 13
15
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 74
73
Strength to Weight: Bending, points 47
46
Thermal Diffusivity, mm2/s 8.3
7.4
Thermal Shock Resistance, points 63
67

Alloy Composition

Carbon (C), % 2.0 to 2.4
1.4 to 1.6
Chromium (Cr), % 11 to 13.5
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.3 to 87
77.9 to 84.4
Manganese (Mn), % 0 to 0.6
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0 to 1.0