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Hardened SAE-AISI D3 vs. Hardened SAE-AISI P4

Both hardened SAE-AISI D3 and hardened SAE-AISI P4 are iron alloys. Both are furnished in the hardened (H) condition. They have 89% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D3 and the bottom bar is hardened SAE-AISI P4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.28
0.29
Rockwell C Hardness 63
61
Shear Modulus, GPa 74
74
Tensile Strength: Ultimate (UTS), MPa 2050
1980

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 31
41
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
4.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.2
1.8
Embodied Energy, MJ/kg 48
23
Embodied Water, L/kg 100
68

Common Calculations

PREN (Pitting Resistance) 13
7.0
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 74
70
Strength to Weight: Bending, points 47
45
Thermal Diffusivity, mm2/s 8.3
11
Thermal Shock Resistance, points 63
64

Alloy Composition

Carbon (C), % 2.0 to 2.4
0 to 0.12
Chromium (Cr), % 11 to 13.5
4.0 to 5.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.3 to 87
92.3 to 95.3
Manganese (Mn), % 0 to 0.6
0.2 to 0.6
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0.1 to 0.4
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0