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Hardened SAE-AISI D4 vs. Hardened AISI 431

Both hardened SAE-AISI D4 and hardened AISI 431 are iron alloys. Both are furnished in the hardened (H) condition. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D4 and the bottom bar is hardened AISI 431.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 8.4
15
Fatigue Strength, MPa 920
610
Poisson's Ratio 0.28
0.28
Rockwell C Hardness 63
26
Shear Modulus, GPa 74
77
Shear Strength, MPa 1210
840
Tensile Strength: Ultimate (UTS), MPa 2060
1380
Tensile Strength: Yield (Proof), MPa 1540
1040

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1510
Melting Onset (Solidus), °C 1380
1450
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
26
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 5.0
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.3
2.2
Embodied Energy, MJ/kg 49
31
Embodied Water, L/kg 100
120

Common Calculations

PREN (Pitting Resistance) 15
16
Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 75
50
Strength to Weight: Bending, points 47
36
Thermal Diffusivity, mm2/s 8.3
7.0
Thermal Shock Resistance, points 63
43

Alloy Composition

Carbon (C), % 2.1 to 2.4
0 to 0.2
Chromium (Cr), % 11 to 13
15 to 17
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 80.6 to 86.3
78.2 to 83.8
Manganese (Mn), % 0 to 0.6
0 to 1.0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
1.3 to 2.5
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.0
0