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Hardened SAE-AISI D4 vs. Hardened SAE-AISI H25

Both hardened SAE-AISI D4 and hardened SAE-AISI H25 are iron alloys. Both are furnished in the hardened (H) condition. They have 85% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D4 and the bottom bar is hardened SAE-AISI H25.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Poisson's Ratio 0.28
0.29
Rockwell C Hardness 63
50
Shear Modulus, GPa 74
79
Tensile Strength: Ultimate (UTS), MPa 2060
1620

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Melting Completion (Liquidus), °C 1430
1750
Melting Onset (Solidus), °C 1380
1700
Specific Heat Capacity, J/kg-K 480
420
Thermal Conductivity, W/m-K 31
26
Thermal Expansion, µm/m-K 12
12

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
38
Density, g/cm3 7.7
9.1
Embodied Carbon, kg CO2/kg material 3.3
6.2
Embodied Energy, MJ/kg 49
93
Embodied Water, L/kg 100
83

Common Calculations

PREN (Pitting Resistance) 15
29
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
22
Strength to Weight: Axial, points 75
50
Strength to Weight: Bending, points 47
34
Thermal Diffusivity, mm2/s 8.3
6.7
Thermal Shock Resistance, points 63
49

Alloy Composition

Carbon (C), % 2.1 to 2.4
0.22 to 0.32
Chromium (Cr), % 11 to 13
3.8 to 4.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.6 to 86.3
77.2 to 81.3
Manganese (Mn), % 0 to 0.6
0.15 to 0.4
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0.15 to 0.4
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
14 to 16
Vanadium (V), % 0 to 1.0
0.4 to 0.6