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Hardened SAE-AISI D5 vs. Hardened SAE-AISI M42

Both hardened SAE-AISI D5 and hardened SAE-AISI M42 are iron alloys. Both are furnished in the hardened (H) condition. They have 89% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D5 and the bottom bar is hardened SAE-AISI M42.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Poisson's Ratio 0.28
0.29
Rockwell C Hardness 63
71
Shear Modulus, GPa 75
78
Tensile Strength: Ultimate (UTS), MPa 2030
2310

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1430
1540
Melting Onset (Solidus), °C 1390
1490
Specific Heat Capacity, J/kg-K 480
450
Thermal Conductivity, W/m-K 27
20
Thermal Expansion, µm/m-K 11
12

Otherwise Unclassified Properties

Base Metal Price, % relative 13
30
Density, g/cm3 7.7
8.2
Embodied Carbon, kg CO2/kg material 3.5
7.4
Embodied Energy, MJ/kg 51
100
Embodied Water, L/kg 120
140

Common Calculations

PREN (Pitting Resistance) 15
38
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 73
79
Strength to Weight: Bending, points 46
48
Thermal Diffusivity, mm2/s 7.4
5.4
Thermal Shock Resistance, points 67
71

Alloy Composition

Carbon (C), % 1.4 to 1.6
1.1 to 1.2
Chromium (Cr), % 11 to 13
3.5 to 4.3
Cobalt (Co), % 2.5 to 3.5
7.8 to 8.8
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 77.9 to 84.4
76.3 to 81
Manganese (Mn), % 0 to 0.6
0.15 to 0.4
Molybdenum (Mo), % 0.7 to 1.2
9.0 to 10
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0.15 to 0.65
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0 to 1.0
1.0 to 1.4