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Hardened SAE-AISI D5 vs. Hardened SAE-AISI O7

Both hardened SAE-AISI D5 and hardened SAE-AISI O7 are iron alloys. Both are furnished in the hardened (H) condition. They have 84% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D5 and the bottom bar is hardened SAE-AISI O7.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.28
0.29
Rockwell C Hardness 63
65
Shear Modulus, GPa 75
73
Tensile Strength: Ultimate (UTS), MPa 2030
2110

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Melting Completion (Liquidus), °C 1430
1480
Melting Onset (Solidus), °C 1390
1430
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 27
41
Thermal Expansion, µm/m-K 11
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 13
6.0
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 3.5
2.3
Embodied Energy, MJ/kg 51
33
Embodied Water, L/kg 120
52

Common Calculations

PREN (Pitting Resistance) 15
3.6
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 73
74
Strength to Weight: Bending, points 46
46
Thermal Diffusivity, mm2/s 7.4
11
Thermal Shock Resistance, points 67
70

Alloy Composition

Carbon (C), % 1.4 to 1.6
1.1 to 1.3
Chromium (Cr), % 11 to 13
0.35 to 0.85
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 77.9 to 84.4
92.9 to 97.6
Manganese (Mn), % 0 to 0.6
0 to 1.0
Molybdenum (Mo), % 0.7 to 1.2
0 to 0.3
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
1.0 to 2.0
Vanadium (V), % 0 to 1.0
0 to 0.4