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Hardened SAE-AISI H25 vs. Hardened SAE-AISI S5

Both hardened SAE-AISI H25 and hardened SAE-AISI S5 are iron alloys. Both are furnished in the hardened (H) condition. They have 81% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI H25 and the bottom bar is hardened SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.29
0.29
Rockwell C Hardness 50
60
Shear Modulus, GPa 79
72
Tensile Strength: Ultimate (UTS), MPa 1620
1940

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Melting Completion (Liquidus), °C 1750
1440
Melting Onset (Solidus), °C 1700
1400
Specific Heat Capacity, J/kg-K 420
480
Thermal Conductivity, W/m-K 26
42
Thermal Expansion, µm/m-K 12
12

Otherwise Unclassified Properties

Base Metal Price, % relative 38
3.1
Density, g/cm3 9.1
7.7
Embodied Carbon, kg CO2/kg material 6.2
2.1
Embodied Energy, MJ/kg 93
29
Embodied Water, L/kg 83
51

Common Calculations

PREN (Pitting Resistance) 29
2.9
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 22
25
Strength to Weight: Axial, points 50
70
Strength to Weight: Bending, points 34
45
Thermal Diffusivity, mm2/s 6.7
11
Thermal Shock Resistance, points 49
65

Alloy Composition

Carbon (C), % 0.22 to 0.32
0.5 to 0.65
Chromium (Cr), % 3.8 to 4.5
0 to 0.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 77.2 to 81.3
93.6 to 97
Manganese (Mn), % 0.15 to 0.4
0.6 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0.15 to 0.4
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 14 to 16
0
Vanadium (V), % 0.4 to 0.6
0 to 0.35