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Hardened SAE-AISI M42 vs. Hardened SAE-AISI O1

Both hardened SAE-AISI M42 and hardened SAE-AISI O1 are iron alloys. Both are furnished in the hardened (H) condition. They have 82% of their average alloy composition in common. There are 22 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI M42 and the bottom bar is hardened SAE-AISI O1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.29
0.29
Rockwell C Hardness 71
64
Shear Modulus, GPa 78
72
Tensile Strength: Ultimate (UTS), MPa 2310
2060

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Melting Completion (Liquidus), °C 1540
1460
Melting Onset (Solidus), °C 1490
1420
Specific Heat Capacity, J/kg-K 450
470
Thermal Conductivity, W/m-K 20
43
Thermal Expansion, µm/m-K 12
12

Otherwise Unclassified Properties

Base Metal Price, % relative 30
3.4
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.4
1.9
Embodied Energy, MJ/kg 100
27
Embodied Water, L/kg 140
51

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 79
73
Strength to Weight: Bending, points 48
46
Thermal Diffusivity, mm2/s 5.4
12
Thermal Shock Resistance, points 71
68

Alloy Composition

Carbon (C), % 1.1 to 1.2
0.85 to 1.0
Chromium (Cr), % 3.5 to 4.3
0.4 to 0.6
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.3 to 81
95 to 97.4
Manganese (Mn), % 0.15 to 0.4
1.0 to 1.4
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0.15 to 0.65
0 to 0.5
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 1.2 to 1.9
0.4 to 0.6
Vanadium (V), % 1.0 to 1.4
0 to 0.3