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Hardened SAE-AISI M42 vs. Hardened SAE-AISI S5

Both hardened SAE-AISI M42 and hardened SAE-AISI S5 are iron alloys. Both are furnished in the hardened (H) condition. They have 81% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI M42 and the bottom bar is hardened SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.29
0.29
Rockwell C Hardness 71
60
Shear Modulus, GPa 78
72
Tensile Strength: Ultimate (UTS), MPa 2310
1940

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1540
1440
Melting Onset (Solidus), °C 1490
1400
Specific Heat Capacity, J/kg-K 450
480
Thermal Conductivity, W/m-K 20
42
Thermal Expansion, µm/m-K 12
12

Otherwise Unclassified Properties

Base Metal Price, % relative 30
3.1
Density, g/cm3 8.2
7.7
Embodied Carbon, kg CO2/kg material 7.4
2.1
Embodied Energy, MJ/kg 100
29
Embodied Water, L/kg 140
51

Common Calculations

PREN (Pitting Resistance) 38
2.9
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 79
70
Strength to Weight: Bending, points 48
45
Thermal Diffusivity, mm2/s 5.4
11
Thermal Shock Resistance, points 71
65

Alloy Composition

Carbon (C), % 1.1 to 1.2
0.5 to 0.65
Chromium (Cr), % 3.5 to 4.3
0 to 0.5
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.3 to 81
93.6 to 97
Manganese (Mn), % 0.15 to 0.4
0.6 to 1.0
Molybdenum (Mo), % 9.0 to 10
0.2 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0.15 to 0.65
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0 to 0.35