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Hardened SAE-AISI M42 vs. Hardened SAE-AISI T5

Both hardened SAE-AISI M42 and hardened SAE-AISI T5 are iron alloys. Both are furnished in the hardened (H) condition. They have 82% of their average alloy composition in common.

For each property being compared, the top bar is hardened SAE-AISI M42 and the bottom bar is hardened SAE-AISI T5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
210
Poisson's Ratio 0.29
0.29
Rockwell C Hardness 71
66
Shear Modulus, GPa 78
80
Tensile Strength: Ultimate (UTS), MPa 2310
2140

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Melting Completion (Liquidus), °C 1540
1810
Melting Onset (Solidus), °C 1490
1750
Specific Heat Capacity, J/kg-K 450
410
Thermal Conductivity, W/m-K 20
21
Thermal Expansion, µm/m-K 12
11

Otherwise Unclassified Properties

Base Metal Price, % relative 30
60
Density, g/cm3 8.2
9.4
Embodied Carbon, kg CO2/kg material 7.4
11
Embodied Energy, MJ/kg 100
170
Embodied Water, L/kg 140
140

Common Calculations

PREN (Pitting Resistance) 38
37
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 24
21
Strength to Weight: Axial, points 79
63
Strength to Weight: Bending, points 48
39
Thermal Diffusivity, mm2/s 5.4
5.5
Thermal Shock Resistance, points 71
66

Alloy Composition

Carbon (C), % 1.1 to 1.2
0.75 to 0.85
Chromium (Cr), % 3.5 to 4.3
3.8 to 5.0
Cobalt (Co), % 7.8 to 8.8
7.0 to 9.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.3 to 81
60.6 to 68.3
Manganese (Mn), % 0.15 to 0.4
0.2 to 0.4
Molybdenum (Mo), % 9.0 to 10
0.5 to 1.3
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0.15 to 0.65
0.2 to 0.4
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 1.2 to 1.9
17.5 to 19
Vanadium (V), % 1.0 to 1.4
1.8 to 2.4