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Hot Finished AISI 309 vs. Hot Rolled SAE-AISI 1090

Both hot finished AISI 309 and hot rolled SAE-AISI 1090 are iron alloys. Both are furnished in the hot worked condition. They have 63% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is hot finished AISI 309 and the bottom bar is hot rolled SAE-AISI 1090.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180
280
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 47
11
Fatigue Strength, MPa 250
320
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 78
72
Shear Strength, MPa 420
570
Tensile Strength: Ultimate (UTS), MPa 600
950
Tensile Strength: Yield (Proof), MPa 260
520

Thermal Properties

Latent Heat of Fusion, J/g 290
240
Maximum Temperature: Mechanical, °C 980
400
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1400
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 16
50
Thermal Expansion, µm/m-K 15
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 19
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 3.6
1.4
Embodied Energy, MJ/kg 51
19
Embodied Water, L/kg 170
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
91
Resilience: Unit (Modulus of Resilience), kJ/m3 170
730
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 21
34
Strength to Weight: Bending, points 20
27
Thermal Diffusivity, mm2/s 4.3
13
Thermal Shock Resistance, points 14
31

Alloy Composition

Carbon (C), % 0 to 0.2
0.85 to 1.0
Chromium (Cr), % 22 to 24
0
Iron (Fe), % 58 to 66
98 to 98.6
Manganese (Mn), % 0 to 2.0
0.6 to 0.9
Nickel (Ni), % 12 to 15
0
Phosphorus (P), % 0 to 0.045
0 to 0.040
Silicon (Si), % 0 to 0.75
0
Sulfur (S), % 0 to 0.030
0 to 0.050