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Hot Rolled SAE-AISI 1012 vs. Hot Rolled SAE-AISI 1042

Both hot rolled SAE-AISI 1012 and hot rolled SAE-AISI 1042 are iron alloys. Both are furnished in the hot worked condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is hot rolled SAE-AISI 1012 and the bottom bar is hot rolled SAE-AISI 1042.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
180
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 31
18
Fatigue Strength, MPa 150
230
Poisson's Ratio 0.29
0.29
Reduction in Area, % 57
46
Shear Modulus, GPa 73
73
Shear Strength, MPa 230
380
Tensile Strength: Ultimate (UTS), MPa 360
620
Tensile Strength: Yield (Proof), MPa 200
340

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1470
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 53
52
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 7.9
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.8
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 18
18
Embodied Water, L/kg 45
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 93
94
Resilience: Unit (Modulus of Resilience), kJ/m3 110
320
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 13
22
Strength to Weight: Bending, points 14
21
Thermal Diffusivity, mm2/s 14
14
Thermal Shock Resistance, points 11
20

Alloy Composition

Carbon (C), % 0.1 to 0.15
0.4 to 0.47
Iron (Fe), % 99.16 to 99.6
98.5 to 99
Manganese (Mn), % 0.3 to 0.6
0.6 to 0.9
Phosphorus (P), % 0 to 0.040
0 to 0.040
Sulfur (S), % 0 to 0.050
0 to 0.050