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Hot Rolled SAE-AISI 1020 vs. Hot Rolled SAE-AISI 1090

Both hot rolled SAE-AISI 1020 and hot rolled SAE-AISI 1090 are iron alloys. Both are furnished in the hot worked condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is hot rolled SAE-AISI 1020 and the bottom bar is hot rolled SAE-AISI 1090.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
280
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 28
11
Fatigue Strength, MPa 180
320
Poisson's Ratio 0.29
0.29
Reduction in Area, % 57
28
Shear Modulus, GPa 73
72
Shear Strength, MPa 280
570
Tensile Strength: Ultimate (UTS), MPa 430
950
Tensile Strength: Yield (Proof), MPa 240
520

Thermal Properties

Latent Heat of Fusion, J/g 250
240
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 52
50
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 12
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.8
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 18
19
Embodied Water, L/kg 45
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
91
Resilience: Unit (Modulus of Resilience), kJ/m3 150
730
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 15
34
Strength to Weight: Bending, points 16
27
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 13
31

Alloy Composition

Carbon (C), % 0.18 to 0.23
0.85 to 1.0
Iron (Fe), % 99.08 to 99.52
98 to 98.6
Manganese (Mn), % 0.3 to 0.6
0.6 to 0.9
Phosphorus (P), % 0 to 0.040
0 to 0.040
Sulfur (S), % 0 to 0.050
0 to 0.050