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Hot Rolled SAE-AISI 1042 vs. Hot Rolled SAE-AISI 1065

Both hot rolled SAE-AISI 1042 and hot rolled SAE-AISI 1065 are iron alloys. Both are furnished in the hot worked condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is hot rolled SAE-AISI 1042 and the bottom bar is hot rolled SAE-AISI 1065.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180
230
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 18
14
Fatigue Strength, MPa 230
270
Poisson's Ratio 0.29
0.29
Reduction in Area, % 46
34
Shear Modulus, GPa 73
72
Shear Strength, MPa 380
470
Tensile Strength: Ultimate (UTS), MPa 620
780
Tensile Strength: Yield (Proof), MPa 340
430

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 52
51
Thermal Expansion, µm/m-K 12
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
11
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
12

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 18
19
Embodied Water, L/kg 46
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94
90
Resilience: Unit (Modulus of Resilience), kJ/m3 320
490
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 22
28
Strength to Weight: Bending, points 21
24
Thermal Diffusivity, mm2/s 14
14
Thermal Shock Resistance, points 20
27

Alloy Composition

Carbon (C), % 0.4 to 0.47
0.6 to 0.7
Iron (Fe), % 98.5 to 99
98.3 to 98.8
Manganese (Mn), % 0.6 to 0.9
0.6 to 0.9
Phosphorus (P), % 0 to 0.040
0 to 0.040
Sulfur (S), % 0 to 0.050
0 to 0.050