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Solder Alloy 101 vs. 355.0 Aluminum

Solder alloy 101 belongs to the otherwise unclassified metals classification, while 355.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 101 and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 14
72 to 83
Elastic (Young's, Tensile) Modulus, GPa 38
71
Elongation at Break, % 48
1.5 to 2.6
Poisson's Ratio 0.39
0.33
Shear Modulus, GPa 14
27
Tensile Strength: Ultimate (UTS), MPa 31
200 to 260
Tensile Strength: Yield (Proof), MPa 27
150 to 190

Thermal Properties

Latent Heat of Fusion, J/g 46
470
Melting Completion (Liquidus), °C 180
620
Melting Onset (Solidus), °C 180
560
Specific Heat Capacity, J/kg-K 190
890
Thermal Conductivity, W/m-K 51
150 to 170
Thermal Expansion, µm/m-K 25
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
38 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 12
120 to 140

Otherwise Unclassified Properties

Density, g/cm3 8.8
2.7
Embodied Carbon, kg CO2/kg material 11
8.0
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 930
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
2.7 to 5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 9.9
150 to 250
Stiffness to Weight: Axial, points 2.4
14
Stiffness to Weight: Bending, points 13
51
Strength to Weight: Axial, points 1.0
20 to 27
Strength to Weight: Bending, points 2.5
28 to 33
Thermal Diffusivity, mm2/s 31
60 to 69
Thermal Shock Resistance, points 2.4
9.1 to 12

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
90.3 to 94.1
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.080
1.0 to 1.5
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.6
Lead (Pb), % 35.8 to 37.5
0
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
4.5 to 5.5
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 62.5 to 63.5
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 0.35
Residuals, % 0
0 to 0.15