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Solder Alloy 101 vs. 5251 Aluminum

Solder alloy 101 belongs to the otherwise unclassified metals classification, while 5251 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 101 and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 14
44 to 79
Elastic (Young's, Tensile) Modulus, GPa 38
68
Elongation at Break, % 48
2.0 to 19
Poisson's Ratio 0.39
0.33
Shear Modulus, GPa 14
26
Tensile Strength: Ultimate (UTS), MPa 31
180 to 280
Tensile Strength: Yield (Proof), MPa 27
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 46
400
Melting Completion (Liquidus), °C 180
650
Melting Onset (Solidus), °C 180
610
Specific Heat Capacity, J/kg-K 190
900
Thermal Conductivity, W/m-K 51
150
Thermal Expansion, µm/m-K 25
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
37
Electrical Conductivity: Equal Weight (Specific), % IACS 12
120

Otherwise Unclassified Properties

Density, g/cm3 8.8
2.7
Embodied Carbon, kg CO2/kg material 11
8.5
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 930
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 9.9
33 to 450
Stiffness to Weight: Axial, points 2.4
14
Stiffness to Weight: Bending, points 13
50
Strength to Weight: Axial, points 1.0
18 to 29
Strength to Weight: Bending, points 2.5
26 to 35
Thermal Diffusivity, mm2/s 31
61
Thermal Shock Resistance, points 2.4
7.9 to 13

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
95.5 to 98.2
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.080
0 to 0.15
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.5
Lead (Pb), % 35.8 to 37.5
0
Magnesium (Mg), % 0
1.7 to 2.4
Manganese (Mn), % 0
0.1 to 0.5
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.4
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 62.5 to 63.5
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.0010
0 to 0.15
Residuals, % 0
0 to 0.15