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Solder Alloy 101 vs. EN AC-44100 Aluminum

Solder alloy 101 belongs to the otherwise unclassified metals classification, while EN AC-44100 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 101 and the bottom bar is EN AC-44100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 14
59
Elastic (Young's, Tensile) Modulus, GPa 38
72
Elongation at Break, % 48
4.9
Poisson's Ratio 0.39
0.33
Shear Modulus, GPa 14
27
Tensile Strength: Ultimate (UTS), MPa 31
180
Tensile Strength: Yield (Proof), MPa 27
87

Thermal Properties

Latent Heat of Fusion, J/g 46
570
Melting Completion (Liquidus), °C 180
590
Melting Onset (Solidus), °C 180
580
Specific Heat Capacity, J/kg-K 190
900
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 25
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
34
Electrical Conductivity: Equal Weight (Specific), % IACS 12
120

Otherwise Unclassified Properties

Density, g/cm3 8.8
2.5
Embodied Carbon, kg CO2/kg material 11
7.7
Embodied Energy, MJ/kg 180
140
Embodied Water, L/kg 930
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
7.1
Resilience: Unit (Modulus of Resilience), kJ/m3 9.9
53
Stiffness to Weight: Axial, points 2.4
16
Stiffness to Weight: Bending, points 13
55
Strength to Weight: Axial, points 1.0
19
Strength to Weight: Bending, points 2.5
27
Thermal Diffusivity, mm2/s 31
58
Thermal Shock Resistance, points 2.4
8.2

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
84.4 to 89.5
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.080
0 to 0.15
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.65
Lead (Pb), % 35.8 to 37.5
0 to 0.1
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.010
0 to 0.1
Silicon (Si), % 0
10.5 to 13.5
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 62.5 to 63.5
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.0010
0 to 0.15
Residuals, % 0
0 to 0.15