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Solder Alloy 101 vs. EN AC-46400 Aluminum

Solder alloy 101 belongs to the otherwise unclassified metals classification, while EN AC-46400 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 101 and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 14
77 to 120
Elastic (Young's, Tensile) Modulus, GPa 38
72
Elongation at Break, % 48
1.1 to 1.7
Poisson's Ratio 0.39
0.33
Shear Modulus, GPa 14
27
Tensile Strength: Ultimate (UTS), MPa 31
170 to 310
Tensile Strength: Yield (Proof), MPa 27
110 to 270

Thermal Properties

Latent Heat of Fusion, J/g 46
520
Melting Completion (Liquidus), °C 180
610
Melting Onset (Solidus), °C 180
570
Specific Heat Capacity, J/kg-K 190
890
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 25
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
33
Electrical Conductivity: Equal Weight (Specific), % IACS 12
110

Otherwise Unclassified Properties

Density, g/cm3 8.8
2.7
Embodied Carbon, kg CO2/kg material 11
7.8
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 930
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
1.7 to 4.9
Resilience: Unit (Modulus of Resilience), kJ/m3 9.9
82 to 500
Stiffness to Weight: Axial, points 2.4
15
Stiffness to Weight: Bending, points 13
52
Strength to Weight: Axial, points 1.0
18 to 32
Strength to Weight: Bending, points 2.5
26 to 38
Thermal Diffusivity, mm2/s 31
55
Thermal Shock Resistance, points 2.4
7.8 to 14

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
85.4 to 90.5
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.080
0.8 to 1.3
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.8
Lead (Pb), % 35.8 to 37.5
0 to 0.1
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0
0.15 to 0.55
Nickel (Ni), % 0 to 0.010
0 to 0.2
Silicon (Si), % 0
8.3 to 9.7
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 62.5 to 63.5
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.0010
0 to 0.8
Residuals, % 0
0 to 0.25