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Solder Alloy 115 vs. 4015 Aluminum

Solder alloy 115 belongs to the otherwise unclassified metals classification, while 4015 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 115 and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 12
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 28
70
Elongation at Break, % 22
1.1 to 23
Poisson's Ratio 0.41
0.33
Shear Modulus, GPa 10
26
Tensile Strength: Ultimate (UTS), MPa 36
130 to 220

Thermal Properties

Latent Heat of Fusion, J/g 36
420
Melting Completion (Liquidus), °C 250
640
Melting Onset (Solidus), °C 180
600
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 43
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.8
41
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 95
9.5
Density, g/cm3 9.9
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.1
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 730
1160

Common Calculations

Stiffness to Weight: Axial, points 1.6
14
Stiffness to Weight: Bending, points 10
50
Strength to Weight: Axial, points 1.0
13 to 22
Strength to Weight: Bending, points 2.4
21 to 30
Thermal Diffusivity, mm2/s 27
66
Thermal Shock Resistance, points 3.4
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 0 to 0.0010
94.9 to 97.9
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
0 to 0.2
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.7
Lead (Pb), % 63.4 to 65.5
0
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0
0.6 to 1.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
1.4 to 2.2
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 34.5 to 35.5
0
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15