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Solder Alloy 115 vs. 5254 Aluminum

Solder alloy 115 belongs to the otherwise unclassified metals classification, while 5254 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 115 and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 28
68
Elongation at Break, % 22
3.4 to 22
Poisson's Ratio 0.41
0.33
Shear Modulus, GPa 10
26
Tensile Strength: Ultimate (UTS), MPa 36
240 to 350

Thermal Properties

Latent Heat of Fusion, J/g 36
400
Melting Completion (Liquidus), °C 250
640
Melting Onset (Solidus), °C 180
590
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 43
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.8
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
110

Otherwise Unclassified Properties

Base Metal Price, % relative 95
9.5
Density, g/cm3 9.9
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.8
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 730
1180

Common Calculations

Stiffness to Weight: Axial, points 1.6
14
Stiffness to Weight: Bending, points 10
51
Strength to Weight: Axial, points 1.0
25 to 37
Strength to Weight: Bending, points 2.4
32 to 41
Thermal Diffusivity, mm2/s 27
52
Thermal Shock Resistance, points 3.4
10 to 16

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
94.4 to 96.8
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.080
0 to 0.050
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.45
Lead (Pb), % 63.4 to 65.5
0
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0
0 to 0.010
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.45
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 34.5 to 35.5
0
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15