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Solder Alloy 115 vs. 5457 Aluminum

Solder alloy 115 belongs to the otherwise unclassified metals classification, while 5457 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 115 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 12
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 28
68
Elongation at Break, % 22
6.0 to 22
Poisson's Ratio 0.41
0.33
Shear Modulus, GPa 10
26
Tensile Strength: Ultimate (UTS), MPa 36
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 36
400
Melting Completion (Liquidus), °C 250
660
Melting Onset (Solidus), °C 180
630
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 43
180
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.8
46
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
150

Otherwise Unclassified Properties

Base Metal Price, % relative 95
9.5
Density, g/cm3 9.9
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.4
Embodied Energy, MJ/kg 130
160
Embodied Water, L/kg 730
1190

Common Calculations

Stiffness to Weight: Axial, points 1.6
14
Stiffness to Weight: Bending, points 10
50
Strength to Weight: Axial, points 1.0
13 to 21
Strength to Weight: Bending, points 2.4
21 to 28
Thermal Diffusivity, mm2/s 27
72
Thermal Shock Resistance, points 3.4
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0 to 0.0010
97.8 to 99.05
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
0 to 0.2
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.1
Lead (Pb), % 63.4 to 65.5
0
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.080
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 34.5 to 35.5
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.0010
0 to 0.050
Residuals, % 0
0 to 0.1