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Solder Alloy 121 vs. 5005 Aluminum

Solder alloy 121 belongs to the otherwise unclassified metals classification, while 5005 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 121 and the bottom bar is 5005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 11
28 to 64
Elastic (Young's, Tensile) Modulus, GPa 21
68
Elongation at Break, % 25
1.1 to 23
Poisson's Ratio 0.43
0.33
Shear Modulus, GPa 7.5
26
Tensile Strength: Ultimate (UTS), MPa 32
110 to 230

Thermal Properties

Latent Heat of Fusion, J/g 29
400
Melting Completion (Liquidus), °C 290
650
Melting Onset (Solidus), °C 230
630
Specific Heat Capacity, J/kg-K 140
900
Thermal Conductivity, W/m-K 31
200
Thermal Expansion, µm/m-K 28
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.8
52
Electrical Conductivity: Equal Weight (Specific), % IACS 7.4
170

Otherwise Unclassified Properties

Base Metal Price, % relative 80
9.5
Density, g/cm3 11
2.7
Embodied Carbon, kg CO2/kg material 5.6
8.3
Embodied Energy, MJ/kg 93
150
Embodied Water, L/kg 580
1190

Common Calculations

Stiffness to Weight: Axial, points 1.1
14
Stiffness to Weight: Bending, points 8.6
50
Strength to Weight: Axial, points 0.84
11 to 23
Strength to Weight: Bending, points 2.1
19 to 31
Thermal Diffusivity, mm2/s 20
82
Thermal Shock Resistance, points 3.9
4.9 to 10

Alloy Composition

Aluminum (Al), % 0 to 0.0010
97 to 99.5
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.080
0 to 0.2
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.7
Lead (Pb), % 83.4 to 85.5
0
Magnesium (Mg), % 0
0.5 to 1.1
Manganese (Mn), % 0
0 to 0.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.3
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 14.5 to 15.5
0
Zinc (Zn), % 0 to 0.0010
0 to 0.25
Residuals, % 0
0 to 0.15