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Solder Alloy 122 vs. 5652 Aluminum

Solder alloy 122 belongs to the otherwise unclassified metals classification, while 5652 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 122 and the bottom bar is 5652 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 10
47 to 77
Elastic (Young's, Tensile) Modulus, GPa 20
68
Elongation at Break, % 30
6.8 to 25
Poisson's Ratio 0.43
0.33
Shear Modulus, GPa 6.9
26
Tensile Strength: Ultimate (UTS), MPa 30
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 27
400
Melting Completion (Liquidus), °C 300
650
Melting Onset (Solidus), °C 270
610
Specific Heat Capacity, J/kg-K 140
900
Thermal Conductivity, W/m-K 25
140
Thermal Expansion, µm/m-K 28
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.9
35
Electrical Conductivity: Equal Weight (Specific), % IACS 7.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 11
2.7
Embodied Carbon, kg CO2/kg material 5.0
8.6
Embodied Energy, MJ/kg 84
150
Embodied Water, L/kg 540
1190

Common Calculations

Stiffness to Weight: Axial, points 1.0
14
Stiffness to Weight: Bending, points 8.2
51
Strength to Weight: Axial, points 0.77
20 to 30
Strength to Weight: Bending, points 2.0
27 to 36
Thermal Diffusivity, mm2/s 17
57
Thermal Shock Resistance, points 3.9
8.4 to 13

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
95.8 to 97.7
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.080
0 to 0.040
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.4
Lead (Pb), % 88.4 to 90.5
0
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0
0 to 0.010
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.4
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 9.5 to 10.5
0
Zinc (Zn), % 0 to 0.0010
0 to 0.1
Residuals, % 0
0 to 0.15