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Solder Alloy 135 vs. Solder Alloy 801

Both solder alloy 135 and solder alloy 801 are otherwise unclassified metals. Both are furnished in the as-fabricated (no temper or treatment) condition. They have a modest 30% of their average alloy composition in common, which, by itself, doesn't mean much. There are 23 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is solder alloy 135 and the bottom bar is solder alloy 801.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 27
53
Elongation at Break, % 20
33
Poisson's Ratio 0.41
0.35
Shear Modulus, GPa 9.5
20
Tensile Strength: Ultimate (UTS), MPa 35
55

Thermal Properties

Latent Heat of Fusion, J/g 36
64
Melting Completion (Liquidus), °C 250
200
Melting Onset (Solidus), °C 190
200
Specific Heat Capacity, J/kg-K 160
240
Thermal Conductivity, W/m-K 42
61
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.5
15
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
19

Otherwise Unclassified Properties

Density, g/cm3 10
7.2
Embodied Carbon, kg CO2/kg material 7.3
14
Embodied Energy, MJ/kg 120
240
Embodied Water, L/kg 720
1140

Common Calculations

Stiffness to Weight: Axial, points 1.5
4.1
Stiffness to Weight: Bending, points 9.9
17
Strength to Weight: Axial, points 1.0
2.1
Strength to Weight: Bending, points 2.4
4.4
Thermal Diffusivity, mm2/s 27
36
Thermal Shock Resistance, points 3.5
3.3

Alloy Composition

Aluminum (Al), % 0 to 0.0010
0 to 0.0010
Antimony (Sb), % 0.5 to 1.8
0 to 0.1
Arsenic (As), % 0 to 0.030
0 to 0.030
Bismuth (Bi), % 0 to 0.25
0 to 0.1
Cadmium (Cd), % 0 to 0.0050
0 to 0.0020
Copper (Cu), % 0 to 0.080
0 to 0.050
Gold (Au), % 0 to 0.050
0 to 0.050
Indium (In), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.020
0 to 0.020
Lead (Pb), % 67.1 to 70
0 to 0.070
Nickel (Ni), % 0 to 0.010
0 to 0.010
Silver (Ag), % 0 to 0.1
0 to 0.1
Tin (Sn), % 29.5 to 30.5
89.9 to 91.5
Zinc (Zn), % 0 to 0.0010
8.5 to 9.5