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Solder Alloy 201 vs. 535.0 Aluminum

Solder alloy 201 belongs to the otherwise unclassified metals classification, while 535.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 201 and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 13
70
Elastic (Young's, Tensile) Modulus, GPa 50
67
Elongation at Break, % 38
10
Poisson's Ratio 0.35
0.33
Shear Modulus, GPa 19
25
Tensile Strength: Ultimate (UTS), MPa 41
270

Thermal Properties

Latent Heat of Fusion, J/g 64
390
Melting Completion (Liquidus), °C 240
630
Melting Onset (Solidus), °C 240
570
Specific Heat Capacity, J/kg-K 220
910
Thermal Conductivity, W/m-K 28
100
Thermal Expansion, µm/m-K 21
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
23
Electrical Conductivity: Equal Weight (Specific), % IACS 15
79

Otherwise Unclassified Properties

Density, g/cm3 7.3
2.6
Embodied Carbon, kg CO2/kg material 15
9.4
Embodied Energy, MJ/kg 250
160
Embodied Water, L/kg 1320
1180

Common Calculations

Stiffness to Weight: Axial, points 3.8
14
Stiffness to Weight: Bending, points 17
51
Strength to Weight: Axial, points 1.6
28
Strength to Weight: Bending, points 3.6
35
Thermal Diffusivity, mm2/s 17
42
Thermal Shock Resistance, points 2.7
12

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
91.5 to 93.6
Antimony (Sb), % 4.5 to 5.5
0
Arsenic (As), % 0 to 0.030
0
Beryllium (Be), % 0
0.0030 to 0.0070
Bismuth (Bi), % 0 to 0.1
0
Boron (B), % 0
0 to 0.0050
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
0 to 0.050
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.15
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 0
0.1 to 0.25
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.15
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 94 to 95.5
0
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.0010
0
Residuals, % 0
0 to 0.15