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Solder Alloy 301 vs. 296.0 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while 296.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
75 to 90
Elastic (Young's, Tensile) Modulus, GPa 40
72
Elongation at Break, % 51
3.2 to 7.1
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
27
Tensile Strength: Ultimate (UTS), MPa 55
260 to 270
Tensile Strength: Yield (Proof), MPa 49
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 55
420
Melting Completion (Liquidus), °C 140
630
Melting Onset (Solidus), °C 140
540
Specific Heat Capacity, J/kg-K 160
870
Thermal Conductivity, W/m-K 19
130 to 150
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
99 to 110

Otherwise Unclassified Properties

Density, g/cm3 8.7
3.0
Embodied Carbon, kg CO2/kg material 13
7.8
Embodied Energy, MJ/kg 210
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
7.6 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 30
110 to 220
Stiffness to Weight: Axial, points 2.5
13
Stiffness to Weight: Bending, points 13
46
Strength to Weight: Axial, points 1.8
24 to 25
Strength to Weight: Bending, points 3.7
30 to 31
Thermal Diffusivity, mm2/s 13
51 to 56
Thermal Shock Resistance, points 7.2
12

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
89 to 94
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
4.0 to 5.0
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 1.2
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.010
0 to 0.35
Silicon (Si), % 0
2.0 to 3.0
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 0.5
Residuals, % 0
0 to 0.35