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Solder Alloy 301 vs. 3004 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while 3004 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is 3004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
45 to 83
Elastic (Young's, Tensile) Modulus, GPa 40
70
Elongation at Break, % 51
1.1 to 19
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
26
Tensile Strength: Ultimate (UTS), MPa 55
170 to 310
Tensile Strength: Yield (Proof), MPa 49
68 to 270

Thermal Properties

Latent Heat of Fusion, J/g 55
400
Melting Completion (Liquidus), °C 140
650
Melting Onset (Solidus), °C 140
630
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 19
160
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
42
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
140

Otherwise Unclassified Properties

Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 13
8.3
Embodied Energy, MJ/kg 210
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
3.2 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 30
33 to 540
Stiffness to Weight: Axial, points 2.5
14
Stiffness to Weight: Bending, points 13
50
Strength to Weight: Axial, points 1.8
18 to 31
Strength to Weight: Bending, points 3.7
25 to 37
Thermal Diffusivity, mm2/s 13
65
Thermal Shock Resistance, points 7.2
7.6 to 13

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
95.6 to 98.2
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
0 to 0.25
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.7
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0
1.0 to 1.5
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.3
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Zinc (Zn), % 0 to 0.0010
0 to 0.25
Residuals, % 0
0 to 0.15