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Solder Alloy 301 vs. 4145 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while 4145 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 40
73
Elongation at Break, % 51
2.2
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
28
Tensile Strength: Ultimate (UTS), MPa 55
120
Tensile Strength: Yield (Proof), MPa 49
68

Thermal Properties

Latent Heat of Fusion, J/g 55
540
Melting Completion (Liquidus), °C 140
590
Melting Onset (Solidus), °C 140
520
Specific Heat Capacity, J/kg-K 160
880
Thermal Conductivity, W/m-K 19
100
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
26
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
84

Otherwise Unclassified Properties

Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 13
7.6
Embodied Energy, MJ/kg 210
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 30
31
Stiffness to Weight: Axial, points 2.5
14
Stiffness to Weight: Bending, points 13
50
Strength to Weight: Axial, points 1.8
12
Strength to Weight: Bending, points 3.7
19
Thermal Diffusivity, mm2/s 13
42
Thermal Shock Resistance, points 7.2
5.5

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
83 to 87.4
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.050
3.3 to 4.7
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.8
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
9.3 to 10.7
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15